Skip to content Strong and attractive shipping packaging designed to protect products while creating a memorable unboxing experience.
When your shipped packages reach the address of a potential customer, they represent your brand’s first impression. These are the very few seconds in which you can either win the customer’s heart or lose their trust forever. If you want to enhance the delivery of your every product, use our custom mailer boxes. We design these boxes according to your products and brand needs, keeping durability, sustainability, and functionality in mind.
You can use our custom mailing boxes to pack your books, e-commerce order shipping, promotional kits, subscription boxes, and PR packages. Clothing brands also use them as clothing boxes, and many companies send them as gift boxes for clients. These boxes not only deliver your products safely but also provide an appealing unboxing experience at the same time. Whatever shape and style you need for these packaging boxes, we will create it for you without any printing or structural errors. Order your custom mailer boxes wholesale with free shipping and bulk discounts!
From packaging to unboxing, a product goes through many harmful conditions. That is why most mailers are made from custom corrugated boxes stock, like our corrugated cardboard mailer boxes, and fragile items can be held in place with mailer boxes with inserts. During this time, it can get damaged during storage and transit if you use poor-quality packaging. When you want to safely deliver the final orders placed by your potential customers, you can take advantage of our custom-designed mailer boxes.
We manufacture these boxes from B-flute corrugated cardboard or rigid kraft stock, which protects your product from external pressure or any physical damage. The cardboard or foam inserts inside these boxes provide a perfect fit for your products while also protecting them from shifting and colliding during transit.
If you want to deliver a single piece without a single scratch, you should purchase our custom mailer boxes with inserts.
We manufacture mailer boxes in various shapes and styles, such as roll end tuck top, roll end tuck front, and other functional styles. Eco brands often choose kraft mailer boxes from our kraft paper packaging range, while premium brands add a mailer box with gold foil. Due to their excellent functionality, you can easily assemble these customized mailer boxes, which will also reduce your labor costs.
Whether it comes to stacking or unboxing, our boxes have proven to be highly useful, which is why our clients are still delivering their products from their warehouses to customers in a professional and convenient way. Monthly brands use them for kits like candle subscription boxes.
When you design each packaging according to your branding needs while safely delivering your products, an increase in your online orders and brand advertising is guaranteed. In this case, our custom mailing boxes with logos can be used to deliver your products in a highly professional way and with an exclusive image. On these boxes, you can print your desired colors, taglines, recipient names, and company name in addition to your brand logo.
These kinds of branded custom printed mailer boxes not only show your brand’s unique identity but also provide a premium and eye-catching showcase for your products. Music labels even use vinyl record mailers built the same way. If you need to exhibit your product with an excellent presentation and a brand logo at any promotional event or product launch, you can choose our mailer display boxes.
If you are looking for the best packaging company to ensure sustainability along with affordable custom mailing boxes, your search ends at The Box Zilla. This is because we design your wholesale mailer boxes using eco-friendly, fully-recyclable, and renewable materials. You can choose any of our provided materials to reduce your brand’s footprint:
In addition to being FSC certified, these materials are more affordable than plastic materials. Therefore, it is very easy for you to get these kinds of eco-friendly shipping boxes from us. By using such a type of packaging, you can win the hearts of 70% of customers.
With us, designing custom printed mailer boxes wholesale for any e-commerce or retail brand according to your products and business standards is very easy and quick. This is because we offer expert assistance along with plentiful customization options.
You can choose any of the options provided below:
To print your boxes in your desired colors, we use PMS and CMYK color models along with cutting-edge printing technology and soy-based inks. Here are options that you can choose for your custom mailer boxes USA printing:
Along with your designs’ full color printing, you can also get single color printing (outside, inside, both outside and inside) on your mailer box to provide prominence to your branding elements. Our single color packaging, like black mailer boxes, is best for luxury, powerful, and sophisticated presentation. If you want to save on printing costs, you can go with our white mailer boxes for fine branding and a prominent look of your brand logo.
To give an enchanting and eye-catching look to your packaging boxes, you can go with various premium finishing options, including:
We give our clients complete freedom to order their custom made mailer boxes in both standard and custom sizes of their choice to provide a safe and snug fit to their products.
Here is the commonly used and most recommended dimensions of mailer box packaging:
| Specification | Details |
| Inside Dimensions | 9.5″ x 7.75″ x 4″ |
| Outside Dimensions | 10.188” x 7.875” x 4.188” |
| Weight | 8 ounces |
| USPS Tier | .194 ft³ (Tier 2) |
| Popularity | 2nd-most popular size |
| Shipping Notes | Falls within USPS Tier 2 Shipping Rates |
Here are some other commonly used sizes for mailing boxes custom.
| Dimensions (W x D x H) | Material & Coating | Printing Style | Inserts |
| 8.9″ x 6.3″ x 3.1″ | White Kemi Coated E Flute Cardboard | Single Sided and Double | None |
| 12.4″ x 9.1″ x 3.9″ | White Kemi Coated B Flute Cardboard | Single Sided and Double | None |
| 4.7″ x 4.7″ x 4.5″ | White Kemi Coated E Flute Cardboard | Single Sided and Double | 2×1 (width split) |
Apart from these standard sizes, you can also ask us to manufacture your packaging, including vinyl record mailers. If you want to explore more mailer box sizes and dimensions, you can visit our guide.
We allow our clients to send their products in their own way and can get their product custom mailer boxes from us in any style of their choice from:
All our tuck top mailer boxes are useful for safe product delivery and deliver a spell-binding unboxing experience.
To make your custom printed mailer boxes more useful for your product deliver than ever, we design them with premium and functional embellishments, including:
These premium embellishments and add-ons options are also suitable to add a more enchanting feel to your literature mailer boxes, helping you to send your promotional materials with grace.
If you want to check the proof and sample before the bulk production of your boxes, we also offer you this facility at The Box Zilla.
Color Test
First of all, we print your chosen color in the right tone through PMS and CMYK color models, which meets your product and brand. If you think there is an error in it, you can contact our customer support to get the color changed in your box design.
Proof
In addition to this, The Box Zill allows you to order a single box from us to check its printing quality as well as its dimensions so that there is no error in it.
Sample
Apart from this, if you only want to check the printing quality, we also print and deliver a sample of cheap custom mailer boxes to you. So that you can satisfy yourself regarding the printing quality before placing the order.
If you are looking for a packaging company that not only offers you customization options but also provides excellent printing services and affordable rates, then your search ends here at The Box Zilla. Along with advanced American printing and die-cutting technology, we have an expert packaging staff available that provides you with custom mailing boxes according to your desires, ranging from no minimum to bulk orders.
So what are you waiting for? Contact us today at the given number and email, or fill out the quote form to book the order of custom printed mailer boxes wholesale and to enjoy our range of services, such as:
And more.
A mailer box is a one-piece folding box with a hinged lid and tuck-in front, often called a roll end tuck front (RETF) box. It is made from corrugated board, is strong enough to ship on its own, and opens neatly for a branded unboxing.
