Skip to content 
You can give your customers an unforgettable unboxing experience by using our high-quality custom corrugated cardboard mailer boxes. These boxes feature sharp, full-colour printing both inside and out to make your brand stand out in the crowded market. We use heavy-duty, E-flute corrugated cardboard that is lightweight yet incredibly strong to protect your products without adding extra shipping costs. The customized corrugated cardboard mailer packaging is 100% recyclable and designed with a secure front-tuck closure that stays shut during transportation. Our precise custom sizing ensures a perfect fit to ship products ranging from delicate cosmetics to bulky electronics. Reserve your order today!
| Box Style | Custom Corrugated Cardboard Mailer Boxes |
| Brand | The Box Zilla |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | No Minimum Order Required |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | Within A Week (5–7 Business Days) After Order Confirmation |
| Shipping | FLAT , Free Shipping |
Want to use custom corrugated cardboard mailer boxes that enhance the look and offer a better presentation? Get the best results with printed materials and magazine use purposes. These boxes are a great use for books, while you can try them out for full color printing options and custom branding that come with dust flaps and a secure design.
These boxes come in kraft material options, and you can also use EVA foam and molded pulp inserts. The added flute layer provides extra strength to protect the products inside.
Because these boxes are recyclable and biodegradable, you can further improve sustainability with FSC-certified paper components. They are a great box type for easy storage, as they come flat-packed from the manufacturer. This keeps your storage footprint low and supports easy fulfilment during surge times.
These boxes also provide a snugger fit for e-commerce, eliminating the need for inserts and protecting the products inside. This structural security is why top retail brands prefer custom mailer boxes over traditional shipping containers to lower their shipping weight In other words, you don’t have to worry about void fill, and shipping weight goes down as well. Just like that, the assembly will also be toll-free, while the coatings they get are compostable for the eco-friendly beauty they can offer.
Want a box with an impressive fluting layer and remarkable stacking strength? Custom corrugated cardboard mailer boxes are the best option for absorbing impact, thanks to their self-locking tabs. They require no tape or glue to pack products. Plus, you can choose a double-walled option for even greater strength.
Their structural rigidity offers great crush resistance with structural options that are quite impressive. The roll-end tuck fronts come with walls and dust flaps that offer impressive strength. The material provides strong performance, with linerboard doing the heavy lifting. Options like C-flute, B-flute, and E-flute are on the cards at all times. With that, their die-cut inserts make the products stay in place with exterior and interior printing that makes your brand stand out.
You get complete control and get custom dimensions with tailored foam and cardboard inserts. Plus, self-locking tabs come with printing perfection powered by a Pantone matching system. These boxes can have spot UV, gloss, and foil stamping to brand them with the look your brand image requires. Further, The Box Zilla offers pre-scored lines and eco-friendly materials for convenience and an eco-conscious touch.
With The Box Zilla, you can choose bleached white corrugated board, plus other customizations that come in handy. This board features full-color printing with a vibrant look that also feels professional. Natural corrugated kraft board also offers a rustic look and an eco-friendly presentation. Try out black corrugated board for a different look.
Ready to order your boxes? Get quick delivery, and we promise the best quality to support your business growth. Make a mark with quick fulfilment, as your products get the strength they need to be protected.
