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Custom Flat Corrugated Boxes

You can maximize protection for your low-profile items with our custom flat corrugated boxes. They are specifically designed for shallow products like books, frames, adn electronics. These boxes feature a crush-resistant fluted design that prevents bending during shipping. Unlike oversized cartons that require wasteful filler, our flat boxes offer a secure fit all at once. It reduces shipping costs and movement. They are manufactured from eco-friendly, high-strength kraft cardboard. They provide a rigid shield against punctures while maintaining a professional, beautiful appearance. The easy-fold construction of customized flat corrugated packaging ensures rapid assembly, making it the ultimate space-saving solution for secure, high-volume shipping. Place your order now!

Customize Your Packaging – Instant Quote

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Color
Material
Printing
Lamination
Other Options
Click or drag files to this area to upload. You can upload up to 10 files.
Box Style Custom Flat Corrugated Boxes
Brand The Box Zilla
Dimension (L + W + H) All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scored, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround Within A Week (5–7 Business Days) After Order Confirmation
Shipping FLAT , Free Shipping

Faqs

Q1. What sizes do flat corrugated boxes come in?

They come in many sizes and shapes. You can share your product dimensions if you are looking for a certain size.

Q2. Are flat corrugated boxes easy to assemble?

Yes, many flat corrugated boxes can be folded and assembled right away without complicated tools.

Q3. Are these boxes strong enough for heavier products?

Yes, custom flat corrugated boxes can be made with the product’s size in mind. For example, triple-wall corrugated board can provide extra strength.

Q4. How do these boxes save storage space?

They are shipped and stored flat, which allows many boxes to fit into a small space before assembly.

Q5. What makes these corrugated boxes protective?

Their fluted inner layer tends to absorb shocks and can protect items from pressure and impact.

Description

Buy Custom Flat Corrugated Boxes for Ultimate Product Safety

If you are looking for packaging that is strong, easy to store, and at the same time lightweight, then our custom flat corrugated boxes are your best bet. They arrive flat to save you space and can be folded easily whenever you wish. 

These are also the best flat boxes for shipping and come in custom sizes, printing, and finishes to meet your needs. They can keep your products safe and can strengthen your brand.

What are Flat Corrugated Boxes?

Flat corrugated boxes are wide and low-profile corrugated boxes that are made from strong, layered corrugated cardboard and are supplied flat. Additionally, they can be folded into shape when required. They are lightweight, durable, and save you a lot of space.

They are commonly used for shipping, storing, and protecting products. For heavier items, you can step up to double wall corrugated boxes, or use corrugated mailer boxes for e-commerce orders. You can transport them effortlessly, and they are also easy to handle. For businesses that need a practical option for daily shipments, regular slotted containers are another commonly used corrugated style.

How Can a Flat Corrugated Box Help Your Brand?

You can print your company’s logo, brand name, and messages directly on the box. This way, you are able to spread your brand awareness. Your brand will not only be promoted, but it will also give your customers a premium experience with a clean and well-designed box that also protects their product.

On the other hand, its strong corrugated layers help keep your product safe from bumps and damage during shipment. In addition, when you fully customize it for your products, you can put your brand personality into its design using specific colors, printing, finishes, and more.

Buy Custom Flat Corrugated Boxes in Bulk at a 30% Discount

The best move you can make is getting large flat boxes for shipping in bulk. This way, you can manage large inventories and repeated shipments. On the other hand, it also saves you a lot of money. In other words, when you purchase boxes in small numbers, they cost more per box, but when you purchase in bulk, they cost less.

On top of that, you will get a 30% discount from The Box Zilla on a bulk purchase. Here are the customization options available for you:

  • Get any size that fits your specific product.
  • Print a logo on the corrugated flat boxes and choose a specific color that complements your brand identity.
  • Create branded interiors for the ultimate unboxing experience.
  • Choose an eco-friendly kraft material when you are looking for natural-looking packaging for a sustainability-focused appeal.

Uses for Flat Corrugated (RSC) Boxes

Flat corrugated (RSC) boxes are durable cardboard boxes that you can fold easily and use as you wish. They are best for:

  • E-commerce Shipping: Send products safely from your online store to your customers.
  • Apparel Packaging: Use them to pack and ship clothes, shirts, pants, and many other clothing items.
  • Documents: Keep your papers, files, and important documents safe and organized inside them. Additionally, file storage boxes can also be used to keep important papers neatly contained.
  • Retail fulfillment: Allows you to pack products neatly before sending them to your customers.
  • Subscription boxes: Put monthly products, snacks, beauty items, or gifts inside and send them to your subscribers.
  • Wholesale shipping: Bundle several products together and send them to retailers or distributors.
  • Electronic products: Protect small or slightly larger electronic products packed with suitable cushioning.
  • Business supplies: Store stationery, promotional materials, samples, and office supplies.

Common Styles of Flat Corrugated Boxes

Customized flat corrugated boxes come in several different styles depending on what you are packing and how you will store and ship your products. Let’s have a look:

  • Regular Slotted Container (RSC): It is the most commonly used style. It comes with four flaps on the top and bottom that fold over to close the box.
  • Full Overlap Box: These flaps completely overlap each other, which makes the box stronger and better for heavy products.
  • Half-Slotted Container (HSC): It only has flaps on one side, making it useful for storage and products that require an open top.
  • Full Telescope Box: In this box design, the lid and base are separate pieces that fit over each other for extra protection.
  • Die-Cut Corrugated Box: It is cut into a special shape using a die. It can include locking tabs, handles, windows, or custom closures.
  • Roll-End Corrugated Box: This style’s box sides fold around the product, creating a neat and secure package. It is more often used for retail products.
  • Five-Panel Wrap Box: In this one, one long piece wraps around the product and creates extra protection around the sides.
  • Flat-Pack Mailer Box: These are designed to stay flat before use and can quickly fold into a shipping box. This makes them useful for e-commerce orders.

Four Types of Corrugated Board

Let’s have a look at the four available types:

  1. Single-Face: It has one fluted layer attached to one flat linerboard sheet. It is best for internal wrapping.
  2. Single-Wall: This one has one fluted layer present between two linerboards. It is a common choice for everyday shipping.
  3. Double-Wall: It consists of three flat linerboards with two fluted layers inside it. It is built to accommodate heavier items.
  4. Triple-Wall: This one comes with four flat linerboards with three fluted layers for extra protection for fragile products and industrial goods.

Why Order Custom Flat Corrugated Boxes from The Box Zilla?

Our corrugated boxes can give your customers a premium feel. Buy now in bulk with a good discount and no shipping charges. Share your logo for printing, and let us process your request right away.

Once the design is finalized, we will share a 3D mockup to get your approval. Additionally, there is free design support from our side. What are you waiting for? Contact us now to order!