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In most of the cases, standard packaging is never enough. The Box Zilla’s double-wall corrugated boxes provide the ultimate shield for your heaviest items. These boxes are built with two layers of flutes, sandwiched between three sturdy liners, making them highly resistant to crushing and puncturing. They are designed specifically to ship fragile electronics, heavy machinery, or bulk glass. They can handle extreme stacking pressure. Our moisture-resistant finish and reinforced corners ensure your products stay safe during long-distance transportation. The customised double-wall corrugated packaging is eco-friendly and the best option for your valuable items. Reserve your order now!
| Box Style | Custom Double Wall Corrugated Boxes |
| Brand | The Box Zilla |
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Quantities | No Minimum Order Required |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored, Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | Within A Week (5–7 Business Days) After Order Confirmation |
| Shipping | FLAT , Free Shipping |
If your product is fragile, then it will need extra protection. This is where custom double wall corrugated boxes come in. They provide that additional safety for your products without making the box look bulky.
These boxes offer higher compression strength, stability, crush resistance, and durability for demanding shipping conditions. They are best for brands that need quality packaging for heavy products, stacked shipments, and long-distance travel.
Double wall corrugated boxes are used for e-commerce shipping, industrial products, electronics, appliances, automotive parts, household goods, food products, pharmaceuticals, and other massive and sensitive items like beverages.
If you are someone who is looking to ship your products in large quantities, then these boxes are a suitable choice. Double-wall cardboard boxes can be designed as heavy-duty shipping cartons when products require additional protection against compression and greater impact.
No matter what your product is, you can promote your brand image with an elegant-looking double-wall corrugated box. Packing matters a lot in the market because it can influence how customers perceive your product and brand. A beautiful custom-made box that is elegantly designed will always make your product stand out even before it is unboxed.
The difference between double wall and single wall is the number of corrugated layers in them. A single wall box has one corrugated medium between two liner sheets. However, the double wall box uses two corrugated flute layers that are separated by another corrugated liner.
Additionally, the two fluted layers and three liner sheets create a stronger structure that offers greater compression strength and higher resistance to crushing. This makes double-wall cardboard boxes the strongest option and most suitable for heavy products.
The flute profile shows the size and shape of the waves present inside the corrugated material. On the other hand, different flute combinations can affect your box’s thickness, strength, and overall durability. How strong the corrugated material is can also be measured through ECT (Edge Crush Test), which shows how well a corrugated board resists crushing along its edge.
We can offer you free design assistance and can recommend the best board construction based on:
Your packaging can protect your products while also promoting your brand. You can print your logo, product information, instructions, patterns, and other desired graphics on your custom corrugated shipping boxes.
Printing options include:
Every product’s requirements are different due to its size and unique dimensions. They require a personal touch. At The Box Zilla, you can customize double-wall corrugated boxes with a free hand, based on the dimensions of your product. Select a specific length, width, height, board grade, printing, and closure styles to create the box that effectively fits your product requirements.
The customization options include:
For smaller products, you can use custom mailer boxes when a lighter packaging option is more suitable.
Double wall corrugated packaging is made with recyclable and eco-friendly material. This helps businesses stop relying on less sustainable packaging options. Corrugated cardboard is also recyclable.
Furthermore, you can choose the material to balance strength, weight, durability, and sustainability. This way, you can choose sturdy packaging without using too heavy materials.
The Box Zilla offers you quality boxes at a discounted price. You can buy in bulk and get 30% off. The best part is free shipping worldwide in 170+ countries. Order from anywhere around the world.
On top of that, you can elevate the aesthetics of the box by trying out our UV gloss, spot UV, and matte coating options. There are also high-quality embossing, debossing, and varnished lamination finishes available. Place the order now and enhance your brand image!
