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When it comes to product packaging, rigid means not only durable packaging but also a luxury box for high-end products. 90% of the rigid boxes are not foldable, but these rigid setup boxes are more durable than common packaging boxes. These luxury packaging boxes help brands to display and ship their valuable products and gifts with confidence and a personalized brand image.

These high end packaging boxes are available in different styles, including two-piece, sleeve, clamshell, and should-lock, as well as different types, like collapsible and non collapsible.

In this article, you will learn about the other essential facts about different types of rigid packaging in depth that will help you choose the best one for your products.

What Are Rigid Boxes (Set up Boxes)?

Rigid boxes are also well-known as set-up boxes used to pack premium products, including gifts, subscription items, jewelry, cosmetics, and promotional items with high-end visual appeal and complete protection. These boxes are not only more expensive than the common packaging but also more protective to ensure the 100% protection of inside-packed products. These luxury boxes are made with chipboards, rigid kraft, and cardboard to bestow elegance and durability at the same time. After learning about what is a rigid box, let’s explore its various styles.

Rigid Box Different Styles to Pack Premium Products

Whatever the brand is, when it comes to packing premium products, they choose stylish and luxurious custom rigid packaging, which not only ensures elegance but also sets an example in functionality. Here are the most common styles of luxury rigid boxes.

Clamshell or Solander Rigid Box

Clamshell or Solander Rigid Box

These are collapsible custom rigid packaging boxes that can ship flat and provide a complete view of the products after unboxing. You can use this custom packaging to pack books, artwork, credit cards, and business cards.

Two-Piece Rigid Box

Two-Piece Rigid Box

The upper lid and lower base tray made a two-piece custom rigid box which provides lid-off unboxing experience and is best suited to pack gifts and other high-value products, including electronics, fashionable apparel, and delicate jars. 

Telescopic Rigid Box

Telescopic Rigid Box

Come with a base and a lid that covers the base completely during closing the box. Provide secure storage for gifts, wrist watches, perfumes, and other luxury items.

Flip-Top Rigid Box

Flip-Top Rigid Box

Flip Top box is often referred to as a “Cigar Box”. Flip-top rigid boxes with magnetic closures are well-known as magnetic closure boxes, providing a smooth and easy unboxing experience. These luxury box packaging is used to pack jewelry, promotional items, subscription products, small electronics, and other valuable products.

Book Style Rigid Box

Book Style Rigid Box

With a book-like stress-free locking style and premium texture, these slipcases for books are used to pack books, artwork, wedding cards, premium apparel items, and a diverse range of other things. 

Shoulder Rigid Box

Shoulder Rigid Box

Shoulder rigid boxes are different from telescope boxes that have a space or locking area at the middle of the lower lid, providing a stylish look to products. This style is used to pack small, luxurious products and gifts.

Sleeve/Drawer Rigid Box

Sleeve, Drawer Rigid Box

Sleeve/drawer box packaging mean luxury packaging boxes with a pull-off lid unboxing style. These boxes have one upper case and a tray that slides in and out of the case. Ideal to pack versatile high-end products, including jewelry, electronics, chocolates, and other premium products.

Rigid Box with PVC Window

Rigid Box with PVC Window

Rigid boxes with PVC windows are excellent showcase packaging boxes for high-end products, helping brands to encourage customers to make instant purchases. You can use these boxes to display any high-end products of your choice.

After learning about the types of Rigid box packaging, we will guide you about its manufacturing process.

Rigid Boxes Manufacturing Procedure

Rigid Boxes Manufacturing Procedure

The manufacturing process of premium packaging boxes is done by hand and with advanced machinery. Rigid boxes suppliers follow various steps to meet the rigid setup boxes and packaging needs of various brands.

  • Selection of Materials: First, packaging manufacturers choose the desired thickness or sizing for chipboard packaging material. These materials are used to manufacture different types of boxes for premium items, like premium yet protective printed candle boxes.
  • Die-Cutting and Scoring: Die-cutting machinery refers to automated equipment like a quad stayer and tools typically refer to manual or hand-held instruments used by humans to die-cut and score the specific flaps of the chipboard.
  • Folding: Fold the scoring flaps of the chipboard to give a formed shape to your rigid box packaging.
  • Wrapping: Choose the desired wrapping and apply glue to one side to stick around the formed tray or any other shape of rigid box to get a fancy packaging for your products.

Different Types of Finishes for Rigid Packaging

Partial and Full Finish

Partial and Full Finish

When the upper lid or specific part of the chipboard is wrapped with premium materials is called a partial finish rigid box. If you apply the wrapping paper over the complete surface of rigid packaging, then it’s called a full finish rigid box.

Other Premium Finish Options

To make these boxes more luxurious and presentable, rigid box manufacturers apply various vivid finishes, such as gloss, matte, embossing, debossing, hot foil stamping, and other premium finishes.

Different Types of Wrapping For Rigid Boxes

Here are some facts about whom many people do not know. Different types of wrapping are applied to rigid setup boxes to enhance their durability and appeal.

Soft Touch Paperboard Wrapping

To make a rigid box, packaging manufacturers wrap chipboard (also called greyboard) and apply art paper or black-ply cardstock on chipboard to give it a luxurious look. These materials are both one-sided coated (for printing), and the non-coated side is used to apply glue to stick the paper to the required surface of rigid packaging.

Premium Leather Wrapping

Leather wrapping is used to manufacture custom printed rigid boxes for more expensive products, including cigars, premium fragrances, electronics, and other high-end items. These leather wraps have one customized side with a hot-stamped or embossed logo, and the other side is rough for gluing to attach it to the rigid structure.

Velvety Wrapping

Velvety wrapping is available in various colors to add a premium and sensational visual appeal to custom rigid box packaging.

Rigid boxes suppliers offer their clients the freedom to choose any wrapping material according to their budget and product standards, enabling them to stand out in the product showcase on the shelves.

Difference Between Flexible Packaging, Corrugated Boxes, Folding Cartons and Custom Rigid Boxes

Apart from the different types of rigid packaging, corrugated boxes, flexible packaging, and folding cartons are used to pack various retail products. Even a beginner can easily find the differentiation between flexible packaging and rigid boxes. But it’s quite difficult to find the difference between these high end packaging boxes and corrugated boxes or folding cartons. Read the table to know some common differences between rigid and other product packaging boxes.

 

  Rigid Boxes Folded Carton Boxes Corrugated Boxes
Set up not foldable Yes Yes
Sturdiness Good Low Good
Product Safety Excellent Excellent by adding inserts Excellent
Cost Expensive Depends on printing & finish Types Depends on printing & finish Types
Appeal More Appealing and luxury Depends on printing & finish Types Depends on printing & finish Types
Reusable Yes Not Yes

 

We hope all the given information will help you choose the right luxury packaging boxes for your products and gifts to make an unforgettable impression on customers’ minds. 

For a detailed guide, read out our another blog: Types of Boxes: How to Choose the Right One?

Benefits of Rigid Boxes

Custom rigid setup boxes provide a range of benefits, including:

  • Enhance the perceived value of a brand
  • Add more value to products and bestow attractive visual appeal
  • Provide convenience
  • Use for various high-end products, including jewelry, perfumes, and electronics.
  • Eco-friendly packaging

Industries That Can Get Benefit From Rigid Set-Up Boxes

Rigid setup boxes are useful for various industries, including:

  • Cosmetic
  • Jewelry
  • Electronics
  • Subscription Businesses
  • Gift Brands

When Not To Use Rigid Box Packaging

There are different situations when you should not use rigid boxes. In this section, we will guide you in detail.

When Products are Not Expensive

If your products are cheap, you should not use rigid box packaging because it can cost more than your products. In this case, you can incur a loss in your business.

When You Have a Tight Budget

When you are not ready to pay a high amount on the packaging of your products, you should go for kraft, cardboard, and corrugated packaging rather than rigid boxes.

If The Size of Products is Large

If the size of the products is large than you need large size rigid boxes that are more costly than other material packaging. Thus, you should not use rigid boxes to pack large-sized products.

When You Have a Short Time

Rigid packaging boxes take more time during the manufacturing process as compared to other product boxes. If you want to offer your products in a short time, you should never wait for rigid boxes.

Conclusion

Rigid boxes are prestigious packaging solutions for high-end products, helping brands to add more value to their products and marketing efforts. These boxes are more expensive and durable than the common paperboard packaging boxes and are also best for various businesses, including cosmetics, jewelry, fashion, electronics, gift, subscription, and others. If you want custom rigid boxes wholesale at affordable rates or need any assistance with rigid packaging, contact us now!