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Custom mailer boxes are personalized packaging solutions that let brands ship products safely and stylishly. Made from durable corrugated board in different thicknesses, they keep delicate items pristine while your roll‑end‑tuck design, printed logo, graphics and a thank‑you note create a lasting first impression. Ideal for beauty & cosmetics, apparel, books and countless retail items.
No more worries about damage in transit. Our mailers feature premium board grades and optional EVA or cardboard inserts plus protective laminations—perfect for e‑commerce or subscription brands that need products to arrive flawless.
Every shipment doubles as a billboard. Custom mailer boxes carry your brand from warehouse to doorstep with logo printing, unique shapes and premium finishes—gold/silver foil, spot‑UV, embossing or debossing—for an unforgettable unboxing.
Die‑cut with precision dies & plates so every box hugs its product perfectly.
State‑of‑the‑art digital & offset presses + soy inks deliver vibrant colour & crisp detail.
Cardboard, kraft or multi‑wall corrugate—pick the stock that fits your protection goals.
Gloss, matte, foil, soft‑touch & more to elevate brand perception instantly.
B‑Flute (1/8”): Heavy‑duty cushioning for glass, ceramics and canned goods.
E‑Flute (1/16”): Lightweight yet strong—ideal for most retail fulfilment.
Custom thicknesses on request, all FSC‑certified and fully recyclable.
Full CMYK, spot Pantone or economical single‑colour runs. Choose outside, inside or double‑sided prints. Finish with matte/uncoated or premium gloss coatings to match your brand budget.
EVA Foam Inserts: Cushioned security + upscale presentation.
Thumb Notch: Effortless opening for a smoother user experience.
Thank‑You Cards: Build loyalty with a personal touch.
Need extra luxury? Check our rigid boxes range.
Lower costs without sacrificing style. Order classic white, black, blue or pink mailers printed in one solid hue.
We use chemical‑free inks and recyclable boards to help brands shrink their carbon footprint while protecting products.
Small startup or large retailer, order in bulk and enjoy tiered discounts plus nationwide free delivery.
Ready? Contact The Box Zilla today and get your custom mailer boxes shipped FREE to your door.
Custom mailer boxes are sturdy, self-locking boxes designed for packaging and shipping products. They offer branding opportunities with custom prints, sizes, and finishes.
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