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Home / Custom Mailer Boxes

Custom Mailer Boxes

cardboard mailer boxes

Custom cardboard mailer boxes

Corrugated Mailer Boxes

Custom Corrugated Mailer Boxes

Custom Black Mailer Boxes

Custom Black Mailer Boxes

mailer boxes with inserts

mailer boxes with inserts

custom Shoulder Mailer Boxes

custom Shoulder Mailer Boxes

Mailer Box with Gold Foil

Mailer Box with Gold Foil

Custom Luxury Mailer Boxes

Custom Luxury Mailer Boxes

Subscription Mailer Boxes

Custom Subscription Mailer Boxes

Custom Shipping Boxes

Custom Shipping Boxes

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Custom Mailer Packaging

Custom mailer boxes are personalized packaging solutions that can help brands to send their products safely in their own style to customers. These boxes are made from durable corrugated materials with various thicknesses to maintain the quality of delicate and valuable items during shipping. We customize mailing boxes in a roll-end tuck style with a brand logo, appealing graphics, and a thank-you note, which can make a lasting impression on customers. These boxes are the best Packaging solutions for beauty and cosmetics, apparel, books, and other retail items.

Personalized Mailer Boxes to Protect Your Items During Transit

Now, you don’t need to worry about protecting your delicate products during shipping. Our personalized mailing boxes are available with excellent durability and thickness, providing a high level of protection for your products. These boxes are specifically designed for e-commerce and subscription box businesses, enabling them to deliver items without damage. These packaging boxes are also available with Eva foam inserts, cardboard inserts, as well as protective lamination to double the protection level for your delicate items during transit.

Printed mailer boxes with logo in navy blue

Packaging That Delivers Products with Brand Message

When you are sending products or a subscription box to your potential customers, you should never ignore the branding. Our mailer packaging boxes are not just a storage option; they are an effective and affordable source of branding. With the help of these boxes, you can increase the popularity of your brand by sending orders directly to your customers’ addresses. Our customized mailer boxes will work as a brand ambassador for your brand from start to finish.

We can design your custom mailer boxes with logo in unique shapes and styles and with premium finishes, including gold foiling, silver foiling, spot UV, and embossing/debossing. These boxes can make an unforgettable first impression on customers, like our customized shipping boxes.

Customizing Your Mailer Boxes Under The Supervision of an Expert Team

We allow our beloved customers to design and customize their mailer packaging boxes in any printing, materials, sizes, and finishes of their choice.

Explore our creative customization options!

Custom Sizes, Guaranteed!

Precise size is compulsory for products suitable for and safe storage. Therefore, we allow our customers to manufacture their custom size mailer boxes in any custom size of their choice without any physical errors. We have all sizes dies and plates to print and die-cut your boxes in the accurate and desired dimensions of your choice, which gives a snug fit to your products.

Mailer Box Sizes

High-Definition Printing, Promised!

Get the benefits of our premium and top-quality printing services to give your custom mailer boxes a spell-binding presentation. We utilize our premium inks, the latest digital, offset, and other advanced printing technologies, and years of experience to help you create custom printed mailer boxes with your desired graphics, colors, and typography in high resolution. We can design your boxes in any single color of your choice.

Custom printed mailer lock box

Material Choices, Assured!

Whether you need cardboard mailer boxes, corrugated mailer boxes, or kraft mailer boxes for shipping your products, we can customize all of them under one roof. You can get the assistance of our material specialist to choose suitable materials that ensure complete protection for your products.

Sturdy Mailers

Premium Finishing Options, Committed!

Packaging with a simple design and printing is not enough to make a lasting impression on customers. Thus, you can choose from premium finishes, including gloss, matte, spot UV, foil stamping, embossing, debossing, and soft-touch lamination, for custom-printed mailer boxes to wow your customers. These options can enhance the appeal and visibility of your printing elements, including brand logo, marketing taglines, and graphics.

Mailers with Logo

Apart from the above customization options, we also allow you to print your custom mailer boxes on the inside, outside, or both the inside and outside. With the help of our PMS and CMYK color schemes, you can create your mailer box design with full-color printing at no extra cost. Our packaging engineers can also assist you in obtaining personalized mailer boxes in unique shapes and styles of your choice, which keep items safe and convey a distinct identity.

Add-Ons to Make Your Custom Mailer Boxes Handy and Protective

Add-ons are also essential to make your custom mailer packaging more secure, appealing, and handy. Therefore, we design these boxes with various add-ons.

Eva Foam Inserts: These inserts provide excellent protection for delicate items against damage caused by collisions, abrupt falls, and mishandling during shipping. Apart from ensuring the safety of items, Eva foam inserts also enhance the aesthetic appeal of packaging and provide a visually appealing backdrop.

Thumb Cut/Thumb Notch: Each custom mailer box with a thumb-cut provides ease for customers to open the packaging with the help of the tip of their thumb. Providing an easy unboxing experience.

Thank You Card: You can also design a cardboard card with your mailer box packaging to express appreciation to customers and foster long-term relationships with them.

For your premium item packing, you can also benefit from our custom rigid boxes, which are both durable and luxurious.

Get Single-Color Mailer Boxes at Affordable Rates

Do you want to save the cost of your tailored packaging and affordably send your product to customers with a cool and elegant presentation? No fret! We have an option for you to print your bespoke mailer boxes in a single color of your choice, including:

  • white mailer boxes
  • black mailer boxes
  • blue mailer box
  • pink mailer boxes

 

Size Chart for Custom Mailing Boxes

The minimum dimensions of custom mailers for small businesses are 3 x 3 x 1, indicating length will always be greater than height or depth. Standard custom mailer boxes with inserts have minimum and maximum dimensions of 5 x 3 x 1 and 12 x 10 x 4, respectively. 

Box Size

Inside Dimensions

Outside Dimensions

Weight

Small

6 x 4 x 2

6.25 x 4.25 x 2.25

0.1 lb 

Medium 

9 x 6 x 3

9.25 x 6.25 x 3.25

0.2 lb

Large

12 x 9 x 4

12.25 x 9.25 x 4.25

0.4 lb

We are committed to Providing Eco-smart Packaging Solutions

The world is facing the issue of environmental pollution. Thus, we are committed to providing sustainable custom mailer boxes to brands, helping them reduce their footprint. We use chemical-free inks and recyclable, sustainable materials to manufacture kraft mailer boxes that ensure the protection of products and the environment simultaneously.

Order Custom Mailer Boxes Wholesale with 30% Discounts and Free Shipping

The Box Zilla is your one-stop shop for satisfying all your packaging needs throughout the USA. Our doors are open to both small and large businesses, helping them obtain wholesale mailer boxes in the desired shape, style, sizes, and printing at affordable rates. When you order mailer boxes bulk from us, we will offer amazing discounts. What is left behind? Contact our CSR, to get an instant and free quote right now!

How Can You Place Your Order?

Now, it is time to know how you can place your order to get designed Mailer Boxes. Here are some efficient ways to do it!

Let’s know about the ordering process below:

  • Firstly, tell us the exact dimension of your content

It is essential to meet your preferences and make packaging stuff per your taste.

  • Clearly describe what color you want for packaging and which printing techniques you prefer. 

This is important to make your packaging eye-catching and align with your brand theme. 

  • Order the exact quantity you want

Order the right quantity you need for packaging. Remember, we offer discounts in case of bulk orders.

  • Finally, when we get all the details clear, we send you a prompt custom price quote. 

 

So, do not waste your time contact “The Box Zilla” and place your order now!  We deliver custom mailer boxes to your chosen destination as soon as possible. Important. Our shipping service is also free for all customers. 

Place your order

Frequently Asked

Discover the secrets of perfect packaging with our concise Custom Packaging FAQs. Unbox answers to your queries, exploring materials, customization options, and more. At The Box Zilla, we’ve simplified the art of packaging. Your journey begins here 

Custom mailer boxes are sturdy, self-locking boxes designed for packaging and shipping products. They offer branding opportunities with custom prints, sizes, and finishes.

You can choose the size, material, color, and finishing options, and add your logo, text, or graphics. Theboxzilla provide design templates and online tools for customization.

You can contact us to get the finest quality custom mailer boxes in bulk. 

You can use custom printed mailer boxes to spread the handling instructions, advertise your brand, and give your package an appealing look.

To choose the right size for your custom mailer boxes, measure your products dimensions (length, width, and height) and consider any protective packaging like inserts or padding. If you’re unsure, we can help you find the perfect fit based on your needs!

Custom corrugated mailer boxes are designed according to your requirements. And, the regular mailer boxes come in standard design but do not offer broad customizing options.  

Of course, you can use custom mailer boxes for international shipping as well. These boxes are designed to meet the multiple tasks of packaging. 

Yes you can print on both sides of the box to enhance unboxing experiences and reinforce your brand message.

Of course! We provide sample options so you can check the quality and design before committing to a larger order.

At TheBoxZilla, standard production takes 10-12 business days, plus shipping time. If you need it sooner, we offer rush production options as well!

Reviews

Thomas James

Literally, The Box Zilla created an exceptional packaging solution for me. When I received my package the unboxing just surprised me. Thnx!

Evelyn Micheal

The Box Zilla is the best packaging company! Whenever I want a packaging solution the various styles and designs are just amazing. Keep it up, guys!

Madison Riley

Certainly, The Box Zilla is my best choice to promote my brand. When I order mailer boxes, they deliver the packaging according to my taste. I am always satisfied with their stuff.